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数控钢筋弯曲机的自动送料施工工法分析

文章来源:兴达建筑   作者:兴达建筑    发布时间:2018-10-22 16:39   浏览次数:

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  随着数控钢筋弯曲机广东麻将在桥梁施工中的广泛应用,此设备在满足大型预制场钢筋加工任务的同时也存在一定缺陷,比如此设备缺少自动送料装置,需要人工把钢筋从钢筋截断机处搬运至钢筋弯曲机处。这种方法不仅需要多增加人工,工人劳动强度大,还大大降低了数控钢筋弯曲机的工作效率,降低了钢筋加工速度。为解决上述施工过程中的缺点,确保钢筋加工质量满足设计及规范要求,研发出了数控钢筋弯曲机自动送料施工工艺。

钢筋弯曲机

广东麻将   1 GONGFATEDIAN

广东麻将   1.1 JIANQINGLAODONGQIANGDU、TIGAOJIAGONGXIAOLV

  GANGJINBANYUNPINGCHEKEYIBAGANGJINCONGJIEDUANJIBANYUNZHIWANQUJI,BINGBAGANGJINZHENGQIDIDUIFANGZAIWANQUJICUNLIAOPINGTAISHANG。GONGRENZHIXUANDONGJIGECAOZUOANNIUJIUKEYISHIXIANGANGJINDEBANYUNYUDUIFANG,PINGCHEYICIZUIDAZAIZHONGLIANGWEI730kg,WANCHENGYICIBANYUNHEZHUANGLIAOGUOCHENGZHIXUYAO3min。GANGJINBANYUNPINGCHEKEYIYOUXIAOSUOJIANGANGJINBANYUNHEJIAGONGZHUANGLIAODESHIJIAN,TIGAOJIAGONGXIAOLV。

  1.2 SHIGONGANQUANYOUBAOZHENG

  GANGJINBANYUNPINGCHEQUANBUYOUDIANDONGJICHILUNCHUANDONG,KONGYAJIQIBENGTUIDONGFANZHUAN,YUNXINGPINGWENANQUAN,TOURUSHIYONGBANNIANYILAIJISHAOFASHENGGUZHANG。LINGWAIPINGCHEKEYICHIXUYUNXING,BAOZHENGSHUKONGGANGJINWANQUJIGONGLIAOCHONGZU。

  2 ZIDONGSONGLIAOSHIGONGGONGFAGAISHU

广东麻将   2.1 SHIYONGFANWEI

广东麻将   BENGONGFASHIYONGYUGELEIYUZHIXIANGLIANG、TLIANGDEGANGJINJIAGONGHUANJIE,BINGQIEKEYITUIGUANGDAOYINGYONGSHUKONGGANGJINWANQUJIJIAGONGGANGJINGOUJIANDEGANGJINJIAGONGCHANG。

  2.2 GONGYIYUANLI

  SHUKONGGANGJINWANQUJISONGLIAOSHIGONGGONGYIYUANLISHIYIDIANDONGPINGCHEDAITIRENGONGJINXINGGANGJINDEBANYUNHEDUIZAI,GONGRENANGANGJINGOUJIANDEXIALIAOZHANGDUJIANGGANGJINJIEDUANHOUDUIZAIZAIPINGCHESHANG,RANHOUANDONG“QIANJIN”ANNIUJIANGPINGCHEYUNXINGZHITISHENGZHUANGZHIDEGUIDAOSHANG,JIEZHEANDONG“TISHENG”ANNIUJIANGPINGCHETISHENGZHIWANQUJICUNLIAOPINGTAISHANGFANGYUE20cmCHU,QIDONG“DAOLIAO”BAGANGJINQINGDAOZAIWANQUJIPINGTAISHANG,ZUIHOUKAIDONGWANQUJICHUANSONGDAIZHENGLIHAOGANGJINJIKE。SHUKONGGANGJINWANQUJISONGLIAOSHIGONGSHIYITURUTU1SUOSHI。

  

 

  TU1 SHUKONGGANGJINWANQUJISONGLIAOSHIGONGSHIYITU

广东麻将   2.3 SHIGONGGONGYILIUCHENG

广东麻将   BENGONGFADESHIGONGGONGYILIUCHENG:SHEBEIANZHUANG→ZHUNBEIGONGZUO→ZHUANGCHE→YUNSHU→TISHENGDAOLIAO→FUWEI。

广东麻将   3 CAOZUOYAODIAN

广东麻将   3.1 SHEBEIANZHUANG

广东麻将   (1)SHENGCHANCHANDIBUZHI。SHUKONGGANGJINWANQUJIZIDONGSONGLIAOXITONGCHONGFENKAOLVYUANCAILIAOJIBANCHENGPINDEYIDONGCUNCHU,ZHUYAOFENWEI4GEBUFEN,GANGJINYUANCAILIAOCUNFANGQU、GANGJINJIEDUANGONGZUOQU、GANGJINYUNSHUQU、XIALIAOGANGJINCUNFANGQU。

  (2)SHEBEIANZHUANG。GENJUSHEBEIZIZHONG、SHIGONGHEZAI、DIJIDENGQINGKUANG,XIANJINXINGSHEBEIANZHUANGJICHUDESHEJIYUSHIGONG。SHEBEIANZHUANGYAOQUEBAOPINGZHENGDU,ANZHUANGWENGU,YIBAOZHENGSHIGONGZHILIANGJISHEBEISHOUMING。SHEBEIJIANCHAJIDIAOSHI,GENJUXIAOCHEZHUANGZAILIANGJIGUIDAOPINGZHENGDUDIAOZHENGXIAOCHEYUNXINGSUDU。

广东麻将   3.2 ZHUNBEIGONGZUO

  ZHUYAONEIRONG:①ZAIGANGJINBANYUNZUOYEZHIQIAN,XIANGGUANJISHURENYUANHEDIANGONGYINGGAIDUIJIXIEYUNXINGQINGKUANGJINXINGJIANCHA,QUEDINGWUGUZHANGHOUFANGKESHIGONG;②JIANCHADIANQIXITONGSHIFOUZHENGCHANG,XIANWEIQIHECHACHESHIFOULINGMIN,QUEDINGZHENGCHANGHOUFANGKESHIGONG;③ZAIZHUANGLIAOQIANKEXIANKONGCHESHIYUNXING,RUOCHUKADUNXIANXIANGXUYAOJISHIJIARUNHUAYOU,RUTU2SUOSHI。

  

 

广东麻将   TU2 SHUKONGGANGJINWANQUJISONGLIAOZHUANGZHIQUANJING

  3.3 ZHUANGCHE

  ZHUYAONEIRONG:①XIAOCHEZUIDAKEZAIZHONG800kg,GONGRENZAIDUIFANGGANGJINSHIYAOGENJUGANGJINDEZHIJING、ZHANGDUHELIDUIFANG,YANJINCHAOZAI;②WEILESHIXIAOCHEYUNXINGPINGWEN,GANGJINZHUANGCHESHIYAOZHENGQIDUIFANG,GANGJINDUIZAIYAOYULIUYIDINGANQUANKONGJIAN,BIMIANZAIYUNSHUHETISHENGGUOCHENGGANGJINHUALUOERFASHENGYIWAI;③XIAOCHEZHUANGCHESHIKEYIKAOJINGANGJINJIEDUANJI,LIANGMINGCAOZUOGONGFENBIEZAIJIEDUANJILIANGCE,YIMINGCONGLIAOCHANGBANYUNGANGJIN,YIMINGBAJIEHAOGANGJINZHIJIEZHUANGCHE,JIANHUASHIGONGBUZHOU,JIANGDILAODONGQIANGDU。

  3.4 YUNSHU

  ZHUYAONEIRONG:①XIAOCHEYUNXINGQIANYINGGAIJIANCHAGUIDAOSHIFOUGANJING,XIANWEIQIHECHACHESHIFOULINGMIN,BIMIANXIAOCHEYUNXINGGUOCHENGBUHUIKAZHUHUOCHONGCHUGUIDAO;②YINWEIXIAOCHEZAIZHONGLIANGDARONGYIQINGFUSUOYIXIAOCHEYUNXINGBUYIGUOKUAI,RUOCHUXIANGANGJINHUALUOQINGKUANG,JISHICHACHE,BIMIANSUNHUAIJIXIE;③RUGUOXIAOCHEYUNXINGGUOCHENGCHUXIANGUZHANG,JISHIXIANGDIANGONGFANYING,JISHIJIEJUE。YANJINJIXIEDAIGUZHANGGONGZUO;④GUIDAORUOCHUXIANWANZHE、BUWENDING、ZONGPOGUODADENGWENTI,XUJISHIHANJIEHAOQUEBAOXIAOCHEYUNXINGSHUNCHANG。

广东麻将   3.5 TISHENGDAOLIAO

  ZHUYAONEIRONG:①YINWEIXIAOCHEZAIZHONGLIANGDARONGYIQINGFU,SUOYITISHENGSUDUYINGKONGZHISHIZHONG,TISHENGDAOWEITINGWENHOUFANGKEQIDONG“DAOLIAO”GONGNENG;②YINWEIZAITISHENGSHIGANGJINYOUHUALUOKENENG,YANJINFEIGONGZUORENYUANKAOJINTISHENGJIHEWANQUJICUNLIAOPINGTAI;③DAOLIAOWANCHENGHOUQIDONGSHUKONGGANGJINWANQUJICUNLIAOPINGTAIDECHUANSONGLIAN,ZHENGLIHAOGANGJINSHIZHIRONGYICHOUQU;④GANGJINWANQUJICUNLIAOPINGTAIYICIZUIHAOZHIDUIFANGYIZHONGXINGHAOGANGJIN,ZHEIYANGBUHUINONGHUNXIAO,BINGQIEBUYIDUIZAIGUODUO。

广东麻将   3.6 FUWEI

  ZHUYAONEIRONG:①XIAOCHEDAOLIAOWANCHENGHOU,ANBUZHOUJIANGXIAOCHEGUIWEI,YUDAOWENTIJINJIZHIDONGRANHOUZHAODIANGONGCHAZHAOYUANYIN,XIAOCHESHIYONGWANBIHOUYINGGUIWEIBINGQIEDUANDIANYUAN;②XIAOCHECHUANDONGLIANTIAO、TISHENGJILIANTIAODENGMOHAOBUWEIXUDINGQIJIARUNHUAYOUJINXINGBAOYANG;③XIAOCHEBUYUNXINGSHIDINGQIZUOQUANMIANJIANCHA,FAXIANWENTIJISHIPAICHA,YANZHANGSHEBEISHIYONGSHOUMING。

广东麻将   4 CAILIAOSHEBEIYUZHILIANGBIAOZHUN

  4.1 CAILIAOSHEBEI

广东麻将   BENGONGFADECAILIAOSHEBEIRUBIAO1SUOSHI。

  4.2 GONGCHENGZHILIANGKONGZHIBIAOZHUN

  ZHUYAONEIRONG:①CAIYONGBENGONGFASHIGONGDEQIAOLIANGZHILIANGYINGFUHE《GONGLUQIAOHANSHIGONGJISHUGUIFAN》(JTG/TF50-2011)DEYAOQIU;②BENGONGFADESHIGONGBIAOZHUNCANZHAO《ZHEJIANGSHENGGAOSUGONGLUSHIGONGBIAOZHUNHUAGUANLISHISHIXIZE》DISIFENCE《QIAOLIANGGONGCHENGSHIGONGBIAOZHUNHUA》。

  BIAO1 CAILIAOSHEBEIBIAO

  

 

  5 ZHUYAOCUOSHIHEXIAOYIFENXI

  5.1 ANQUANCUOSHI

广东麻将   ZHUYAONEIRONG:①DIANQIXIANLUBUZHIHELI,BUYINGXIANGQITAGONGXUSHIGONG;②ZHIDINGHELIDECAOZUOGUICHENG,GONGRENANGUICHENGCAOZUOSHIGONG;③XIAOCHEZAIYUNXINGHETISHENGDAOLIAODENGGUOCHENG,SUOYOURENYUANXUBAOCHIYIDINGDEANQUANJULI,FANGZHIYIWAIFASHENG;④FAXIANWENTIJISHIXIANGDIANGONGFANYING,JISHIJIEJUE,YANJINSHEBEIDAIGUZHANGGONGZUO;⑤GENZONGDIAOCHASHIJISHIYONGQINGKUANG,DUIYOUANQUANYINHUANDEDIFANGTIZAOGAIJIN;⑥JINCHANGCAOZUODERENYUANDOUBIXUJINGGUOSANJIANQUANJIAOYU,BINGQIANDINGANQUANBAOZHENGSHU;⑦SHIGONGQIANDUISUOYOUSHIGONGRENYUANJINXINGANQUANJISHUJIAODI,BINGZUOHAOJILU,BEIJIAODIRENBIXUQIANZI。

广东麻将   5.2 HUANBAOCUOSHI

  ZHUYAONEIRONG:①SHIGONGXIANCHANGRENYUANYAOGUIFANGUANLI,WENMINGSHIGONG;②DINGQIJINXINGHUANBAOJIANCHA,SHIDADAOFALV、FAGUIYAOQIU;③SHIGONGZAOSHENGPAIFANGDABIAO,SHEQUJUMINWUTOUSU;④KONGZHISHIGONGYANGCHEN,FEIWUPAIFANG,QUEBAOPAIWUFUHEBIAOZHUN。

  5.3 ZIYUANJIEYUE

  数控钢筋弯曲机自动送料施工工法的应用,不仅节省大量劳动力,减轻工人劳动强度,还缩短钢筋搬运和加工时间,提高了钢筋加工效率;另外采用送料装置使施工更加安全高效且不影响其他工序施工,节约钢筋棚空间资源。施工中加强对临时用电、工程材料、设备、生产生活垃圾、气渣的控制和治理,遵守有关防火及废弃物处理的规章制度,尽量做到废物利用。

  5.4 XIAOYIFENXI

  (1)SHEHUIXIAOYI。TUIGUANGSHIYONGGAIZHUANGZHIYOULIYUBAOZHANGSHIGONGANQUAN,JIEYUERENLIZIYUAN、CHANGDIJIANSHEHESHEHUIZIYUAN,BAOHUHUANJING,ZHIJIEFUWUYUZIYUANJIEYUEXING、HUANJINGYOUHAOXINGSHEHUIJIANSHE,SHIXIANGANGJINJIAGONGDEJIXIEHUA、ZIDONGHUA、BIAOZHUNHUA,GANGJINGOUJIANJIAGONGZHILIANGFUHESHEJIYUSHIYONGYAOQIU,BAOZHENGYUZHILIANGBANGANGJINGUJIAZHIZUODEGUIFANXINGHENAIJIUXING,YOULIYUBAOZHANGRENMINSHENGMINGCAICHANANQUAN,JIANGDISHENGCHANCHENGBEN,SHEHUIXIAOYIJIAODA。

广东麻将   (2)JINGJIXIAOYI。BENYUZHICHANGYUJIJIAOZHU25mTLIANG975PIAN,20mTLIANG35PIAN,35mTLIANG175PIAN,GONGJI1185PIANTLIANG,JINGGUOHESUAN,LIYONGGAIZHUANGZHIKEYIJIEYUESHIGONGCHENGBEN30WANYUANYISHANG。RUOTUIGUANGDAOQUANSHENGNAIZHIQUANGUO,FAHUIDEJINGJIXIAOYIJIANGNANYIGULIANG。

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